PuLP 优化故障排除

问题描述

我目前正在开展一个项目,以根据员工的零件生产效率来优化他们的零件生产。我目前已经编译了来自 sql 的所有信息,并将它们放入一个数据框中以供探索。我还从生产经理那里获取用户输入,以获得所需的零件编号和数量。目标是使用 Pulp 包将 QtyProduced 列更改为优化数量(整数将是理想的)。 TimeUsed 列将随着 QtyProduced 的更新而自动更新。我使用平均 TimeUsed 作为目标来最小化,并确保每个员工都保持在可用时间限制之下,并且满足每个零件数量

我相信这是设置错误,但不确定它在哪里挂断。当我输入一个部分和一个小整数(如 5)的数量时,求解器仍然给出“线性松弛不可行”。

Welcome to the CBC MILP Solver 
Version: 2.9.0 
Build Date: Feb 12 2015 

At line 2 NAME          MODEL
At line 3 ROWS
At line 27 COLUMNS
At line 29 RHS
At line 52 BOUNDS
At line 54 ENDATA
Problem MODEL has 22 rows,1 columns and 0 elements
Coin0008I MODEL read with 0 errors
Empty problem - 22 rows,1 columns and 0 elements
Empty problem - 22 rows,1 columns and 0 elements
Primal infeasible - objective value 0
PrimalInfeasible objective 0 - 0 iterations time 0.002

Result - Linear relaxation infeasible

Enumerated nodes:           0
Total iterations:           0
Time (cpu seconds):         0.00
Time (Wallclock Seconds):   0.00

Option for printingOptions changed from normal to all
Total time (cpu seconds):       0.00   (Wallclock seconds):       0.00


Process finished with exit code 0

这是我正在使用的一些示例代码输出

Enter number of different parts: 3
Enter Part Number : 23496434-LH
Enter Qty of Part Number : 5
Enter Part Number : 84312875-LH-D
Enter Qty of Part Number : 50
Enter Part Number : 84729097-LH-D
Enter Qty of Part Number : 60

      PartNo      QtyProduced QtyNeeded
0    23496434-LH       0           5   
1  84312875-LH-D       0          50   
2  84729097-LH-D       0          60   

            EmplName           TimeUsed  AvailableTime
0          Employee A             0.0        530.0    
1          Employee B             0.0        530.0    
2          Employee C             0.0        530.0    
3          Employee D             0.0        530.0    
4          Employee E             0.0        530.0    
5          Employee F             0.0        530.0    
6          Employee G             0.0        530.0    
7          Employee H             0.0        530.0    
8          Employee I             0.0        530.0    
9          Employee J             0.0        530.0    

Total number of decision variables: 30
       PartNo     QtyNeeded  CycleTime           EmplName           UpdatedJobEff  QtyProduced  TimeUsed
0     23496434-LH      5       25.0             Employee A             1.083794          0        0.0  
1     23496434-LH      5       25.0             Employee B             1.310655          0        0.0  
2     23496434-LH      5       25.0             Employee C             0.400000          0        0.0  
3     23496434-LH      5       25.0             Employee D             0.400000          0        0.0  
4     23496434-LH      5       25.0             Employee E             1.244152          0        0.0  
5     23496434-LH      5       25.0             Employee F             0.400000          0        0.0  
6     23496434-LH      5       25.0             Employee G             0.400000          0        0.0  
7     23496434-LH      5       25.0             Employee H             0.400000          0        0.0  
8     23496434-LH      5       25.0             Employee I             0.400000          0        0.0  
9     23496434-LH      5       25.0             Employee J             0.400000          0        0.0  
10  84312875-LH-D     50       30.0             Employee A             0.400000          0        0.0  
11  84312875-LH-D     50       30.0             Employee B             1.171081          0        0.0  
12  84312875-LH-D     50       30.0             Employee C             0.400000          0        0.0  
13  84312875-LH-D     50       30.0             Employee D             0.400000          0        0.0  
14  84312875-LH-D     50       30.0             Employee E             1.018995          0        0.0  
15  84312875-LH-D     50       30.0             Employee F             0.400000          0        0.0  
16  84312875-LH-D     50       30.0             Employee G             0.400000          0        0.0  
17  84312875-LH-D     50       30.0             Employee H             0.720496          0        0.0  
18  84312875-LH-D     50       30.0             Employee I             0.617332          0        0.0  
19  84312875-LH-D     50       30.0             Employee J             0.400000          0        0.0  
20  84729097-LH-D     60       15.0             Employee A             0.400000          0        0.0  
21  84729097-LH-D     60       15.0             Employee B             0.400000          0        0.0  
22  84729097-LH-D     60       15.0             Employee C             1.098460          0        0.0  
23  84729097-LH-D     60       15.0             Employee D             0.400000          0        0.0  
24  84729097-LH-D     60       15.0             Employee E             0.553506          0        0.0  
25  84729097-LH-D     60       15.0             Employee F             0.400000          0        0.0  
26  84729097-LH-D     60       15.0             Employee G             0.400000          0        0.0  
27  84729097-LH-D     60       15.0             Employee H             0.400000          0        0.0  
28  84729097-LH-D     60       15.0             Employee I             0.400000          0        0.0  
29  84729097-LH-D     60       15.0             Employee J             0.400000          0        0.0  
# User Input Part Number,Qty,and pull description and CycleTime for Each #

total_parts = int(input("Enter number of different parts: "))
partno = []
quantity = []
for i in range(total_parts):
    pn = input("Enter Part Number : ").strip()
    qty = input("Enter Qty of Part Number : ")
    partno.append(pn)
    quantity.append(qty)
b = {'PartNo': partno,'QtyNeeded': quantity}
DailyDemand = pd.DataFrame(b)

c = pd.merge(DailyDemand,part_number_breakdown)
pd.set_option('colheader_justify','center')
#print(DailyDemand)

# Merging Efficiencies with Parts Entered #

combined_df = pd.merge(c,production_df,on='PartNo',how='left')
combined_df['QtyProduced'] = 0
combined_df['TimeUsed'] = (combined_df.CycleTime * combined_df.QtyProduced)/combined_df.UpdatedJobEff
#print(combined_df)

# Counting Employees #

n = len(pd.unique(combined_df['EmplName']))
#print("")
#print("Number of Employees : ",n)
UniqueEmpl = pd.DataFrame(pd.unique(combined_df['EmplName']))


# Constraint Dataframes #

total_produced = combined_df.groupby('PartNo')['QtyProduced'].sum().reset_index()
total_produced = pd.merge(total_produced,DailyDemand)
total_empl_time = combined_df.groupby('EmplName')['TimeUsed'].sum().reset_index()
total_empl_time['AvailableTime'] = 530.0

print("")
print(total_produced)
print("")
print(total_empl_time)

# Importing PulP and Checking Decision Variables #

import pulp

decision_variables = []
for rownum,row in combined_df.iterrows():
    variablestr = str('x' + str(rownum))
    variable = pulp.LpVariable(str(variablestr),lowBound=0,upBound=1,cat='Integer')
    decision_variables.append(variable)
print("")
print("Total number of decision variables: " + str(len(decision_variables)))

# Define Optimize Function and Constraints#

prob = pulp.LpProblem('AveragetotalTime',pulp.LpMinimize)

prob += sum(combined_df['TimeUsed'])/n,"obj"

for index,row in total_empl_time.iterrows():
    prob += pulp.LpConstraint(row['TimeUsed'] <= row['AvailableTime'])
    prob += pulp.LpConstraint(row['TimeUsed'] >= 0)

for index,row in total_produced.iterrows():
    prob += pulp.LpConstraint(row['QtyProduced'] == row['QtyNeeded'])
    prob += pulp.LpConstraint(row['QtyProduced'] >= 0)

########################################################################################################################

prob.solve()
pulp.LpStatus[prob.status]

解决方法

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